Aug 25, 2014

How To Create An Ethernet Cross-Over Cable

What Is Cross-Over Cable?

In a Ethernet networking environment – like in a family home with multiple PCs that are wired – the computers must all connect to a central router. The router takes all the bits being sent out by the computers and relays them onto the other devices on the network. However, a crossover cable can be used to connect two devices directly, without the need for a router in the middle. It simply reverses some of the pins so that the output on one computer is being sent to the input of another. In the years before my family had Internet, I used this to play 2-player network games!
This is one use for a cross-over cable; the other is to expand a network by connecting another network switch, thereby giving you more ports. It’s always handy to have a length of cross-over cable around!


Why You Probably Don’t Need A Cross-Over Cable

Having explained how a cross-over cable can be used, you ought to know that you probably don’t need one. Most network devices are now equipped with what’s called “autosensing” or switchable “uplink” ports. These either use software to automatically detect when a port should be run in cross-over mode, or give you a physical switch that you can use to enable the mode.
Realistically, you’ll only really need a cross-over cable if you’re dealing with old hardware, or if you’re wanting to quickly connect two computers in a network-less environment.
One other point worth noting – Apple Mac computers have been equipped to auto-detect cable type for a long time, and will work just fine with a cross-over cable to connect them to a router or switch.
Step 1: Before we start building a patch cable you will need to cut a length of stranded Cat5e. When cutting the length you should make sure to measure. Nothing is worse than the patch cable you just built being an inch too short for your application. 

After cutting the desired length we will start building our cable by stripping back approximately 1 inch of the jacket. We have a variety of tools Here

When striping back the jacket make sure that the depth of your stripper is set deep enough to cut the jacket but not so deep that it nicks the conductors. If you do nick the conductors while stripping the cable, the cable may work fine at first, but after time the conductors will break, or even worse, begin to short out. 

Coaxial Stripper Stripped Cable End
Step 2: Now that we have the jacket stripped back we'll want to separate and straighten the pairs. We'll start by pulling the first pair and the last pair to their respective sides (Orange to the left and Brown to the right). Untwist these pairs making sure not to untwist the cable any further than you've stripped back the jacket. Now we'll split the green pair. Pull the white/green conductor to the left and the green conductor to the right. This leaves you with the blue pair in the middle.  Untwist the blue taking care to ensure that the white/blue conductor is on the left and the blue conductor on the right.

Note: Normally, it would be unmentionable to untwist the Cat5e pairs, except when building patch cables. It would be almost impossible to insert the conductors into the proper connector locations without untwisting. (Keep in mind you want to keep as much of the twist of each pair intact in order to meet performance standards.) 

Cat 5 Twisted Pairs Untwisted Cat 5 Pairs
Step 3: Now that we've separated and straightened the pairs we need to arrange the conductors in the proper order according to which wiring standard you are using. For this example we will be wiring via the 568-B standard (most common in patch cables). Please consult the pin-out for the proper color codes. After you have the wires arranged, place them tightly together as show in the picture to the right. Once this is done, verify that the wires are still in the proper order and continue to step 4. 

Align the Cat 5 Conductors
Step 4: Now we need to trim the conductors down to fit into the RJ45 connector. While trimming, make sure you make a nice clean cut at a 90 degree angle about 1/2 of an inch from the end of the jacket. If you fail to make a straight cut, some of the conductors may not reach the connector contacts. If you cut the conductors too short, again they will not make contact. If you leave the conductors too long, when crimping the connector, the jacketing will not be gripped leaving the strain on the conductors. This is not a good situation! For proper trimming, hold the wires securely just at the end of the jacket as shown in the picture to the left. Be sure to keep the conductors in the proper order. 

Cut the Cat 5 Conductors to make them flush Flush Cat 5 Conductors
Step 5: Our Cat5e patch cable is almost done. While still holding the cable firmly, we now need to place the conductors into their proper location in the RJ45 Cat5e Modular Connector.  Hold the RJ45 modular plug with the contacts facing up (towards you) and carefully insert the conductors in their proper locations. Apply a moderate amount of force in order to properly seat the wires against the contacts in the connector. When the wires have been correctly inserted into the RJ45 modular connector, observe the tip. As illustrated in the picture to the left you should be able to see the end of each conductor, indicating that the conductors were fully inserted. Also, take note of the colors. All whites should be on the top and all the colored conductors on the bottom. Once this is achieved, continue to Step 6. 



Cat5e Network Patch Cable TerminationCat 5 Conductors inserted into Connector Contact Points
Step 6: Carefully insert the assembly which you have just completed into a modular crimping tool, taking care to verify the conductors stay fully inserted. When crimping the connector, use the full stroke of the crimp tool so that the contacts properly "bite" into the conductors.  After you have completed the crimp, take time to look at the connector and make sure all the pins were crimped and that they made good contact with the conductors. 

Use a crimp tool on the Cat 5 connector
Step 7: If you are building a straight through (standard) Cat5e patch cable, terminate the opposite end by repeating this process from step one. If this will be a cat 5 crossover cable, return to step one and continue, however, terminate the other end of the cable using the wiring scheme that you did not use for the first end.  Terminating one end with 568-B and the other with 568-A creates a crossover cable. If it is a straight through cable you are making, simply use the same wiring scheme for both ends. 

Terminated Cat 5 Cable Ends
Step 8: That's it!  Use a tester to test for continuity and your diy Cat 5, 5e patch cable is complete. 

Note: If the cable does not test positive for continuity cut the connector off and start over, or buy one of our pre-made or custom length patch cords.


RJ45 PinoutRJ45 Pinout
Pin #Wire Color
1White/Green
2Green
3White/Orange
4Blue
5White/Blue
6Orange
7White/Brown
8Brown
568-A Color Code
Pin #Wire Color
1White/Orange
2Orange
3White/Green
4Blue
5White/Blue
6Green
7White/Brown
8Brown
568-B Color Code

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